Process Verification
Maintaining a stable and reliable soldering process is essential for producing high‑quality electronic assemblies, but even well‑configured equipment can drift over time. Process verification ensures your reflow, wave, or selective soldering systems continue to perform exactly as intended, helping you catch issues early, reduce defects, and keep production running smoothly.
Products that improve the reliability and ease of your Process Verification.
Process Verification Software & SPC
Reflow Shuttle – Advanced Reflow Oven Verification
Wave Shuttle – Wave Solder Optimizer
Wave Selective - Selective Solder Optimizer
Solderstar’s Process Verification Approach
SolderStar transforms process verification from a time‑consuming challenge into a fast, reliable, and repeatable part of your production workflow.
Benefits of SolderStar Process Verification & Software
With SolderStar’s intelligent tools and software working together, manufacturers gain a faster, clearer, and more reliable way to keep their soldering processes performing at their best.
Consistent solder quality
By catching drift early, manufacturers maintain stable, repeatable solder joints across all production runs.
Reduced scrap and rework
Issues are identified before they affect product quality, saving time and material costs.
Faster, easier verification routines
Operators can complete oven checks quickly without setting up thermocouples or risking damage to test boards.
Clear, visual process insights
Tolerance bands, SPC charts, and automated alerts make it easy to understand what’s happening inside the oven.
Long‑term traceability
All verification runs are logged, helping manufacturers meet quality standards and customer audit requirements.
Frequently asked questions
Test PCBs degrade with heat and repeated use, which makes their measurements less reliable. They also require thermocouples and setup time. A fixed‑sensor tool like the DeltaProbe stays consistent and is much faster to use.
A golden profile is the ideal temperature profile captured when your process is running perfectly. SolderStar tools compare every future verification run against this baseline to detect changes.
Most manufacturers perform verification daily or weekly, depending on production volume and quality requirements. SolderStar tools make the process quick enough to do as often as needed.
SolderStar supports Reflow, Wave, Selective, and Vapour Phase soldering through process‑specific accessories and software modules.
No. The DeltaProbe can be supplied as a standalone system with its own datalogger, or it can be added to an existing SolderStar setup.
The software provides tolerance bands, SPC charts, deviation alerts, and detailed reporting. It makes it easy to see whether your oven is performing correctly and where any drift is occurring.
Yes. The software detects issues such as incorrect profiles, unauthorised setting changes, convection level errors, and conveyor speed deviations.
See how we deliver in many manufacturing industries
Ready to improve your Process Control?
Advance your production quality with Solderstar Process Verification. Book a demo or Speak to our team to see how it transforms your line.